Short Note:

Precision Machine & Auto Components Pvt Ltd (PMAC), a flagship entity of the Precision Group, has been a benchmark in machining excellence for over 50 years. Serving industries such as Agriculture, Oil & Gas, Construction Machinery, and Heavy Vehicles, PMAC is known for its critical component machining and advanced infrastructure. Operating with cutting-edge HMCs, HBMs, VMCs, and automated welding systems, PMAC closed the previous financial year with a turnover of ₹250 crore, reflecting its leadership in the Indian manufacturing landscape.

Problem statement:

  • As part of a strategic diversification plan, PMAC entered the renewable energy sector by taking on a project for a German wind gearbox manufacturer. The challenge lay in manufacturing wind gearbox housings—components that demand high structural integrity, complex machining, and flawless quality standards
  • With limited prior experience in this specific vertical, PMAC sought a specialized knowledge partner to bridge the capability gap and meet the stringent standards required for wind gearbox production.

Approach:

  • Initial Analysis & Feasibility Study
  • Capability Mapping
  • Process Design & Planning
  • Equipment & Tooling Selection
  • Standardization & Documentation
  • Training & Knowledge Transfer
  • Validation

Solutions:

  • End-to-end project support from machine selection to component proving and project handover.
  • Cycle time evaluation for RFQ purposes.
  • Routing process definition.
  • Machine selection.
  • CMM selection.
  • Fixturing concepts.
  • Tooling and supplier selection.
  • Measuring instrument selection.
  • Plant layout design.
  • Preparation of special gauges.
  • CNC programming.
  • Process and methods definition.
  • Creation of standard operating procedures (SOPs).
  • Training for supervisors.
  • Implementation of temperature compensation techniques.
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